Industrial Services

Industrial Services

Man Power Support

fantek Private Limited offers the following types of manpower for various projects:

  1. Inspection Engineers
  2. Plant and Equipment Inspectors
  3. Welding Inspectors
  4. NDT Technicians

Our inspection team works for pre-shutdown preparation. During shutdown our inspectors perform:

  1. Initial Inspection
  2. Reporting of Deterioration
  3. Preparation of Repair Procedures and Recommendations
  4. Follow-up of Repairs
  5. Final Inspection
  6. Preparation of Final Inspection Report as per API 510 and API 570

On-Stream Inspection

fantek Private Limited provides yo on-stream inspections services as given below:

 

  1. Extraction of Isometric Drawing
  2. Marking of TML Locations
  3. Performance Review of Ultrasonic Thickness Measurement
  4. Preparation of Final Report as per API 510, API 570 and related client standard

In-Service Inspection

fantek Private Limited provides in-service inspection  of plant piping & equipment as per API 510, 570 & 653.

Risk-Based Inspection

Vendor Inspection and Expediting

MFL Tank Bottom Floor Testing

fantek Private Limited offers you a quick and reliable inspection service by combining two techniques; Magnetic Flux Leakage (MFL) and Ultrasonic Testing. By using these two techniques the corrosion on the tank bottom floor can be detected and those corroded areas can be repaired as per API 653.

Fantek Private Limited also uses TesTex Falcon S series Saturated Low Frequency Eddy Current testing technique which has the ability to differentiate both top and bottom side flaws, even through coatings.

Guided Wave Ultrasonic Testing

fantek Private Limited offers Guided Wave Ultrasonic Testing (GWUT) using the Teletest Focus pipe inspection system. We can inspection above and underground pipelines from a single sensor position.

Time of Flight Diffraction (TOFD)

fantek Private Limited provides ultrasonic ToFD services to inspect welds of process vessels and piping. ToFD is a reliable and quickly advancing ultrasonic technique with good sizing capabilities and higher inspection speed.

Phased Array Ultrasonic Testing

fantek Private Limited provides ultrasonic phased array testing to inspect welds of process equipment, piping and structures. Ultrasonic phased arrays offer very reliable detection and sizing capabilities along with a permanent record of ultrasonic inspection.

Vacuum Box Testing

fantek Private Limited offers the Vacuum box testing as an essential method for detecting leaks in tank floors and other structures. Hidden defects, such as leaks and discontinuities, can pose significant challenges to your storage tanks. These issues can lead to structural failures, resulting in costly repairs, production losses, environmental damage, and safety risks for personnel.

 

Tank Calibration

fantek Private Limited is providing Calibration of Tanks as a crucial process for ensuring accurate volume measurements in your storage tanks. Hidden inaccuracies in tank calibration can lead to significant problems for plant operators, including incorrect inventory assessments, financial discrepancies, and potential safety risks. These issues can result in costly adjustments, production inefficiencies, and regulatory non-compliance.

Our tank calibration service involves determining the exact volume of a tank corresponding to various fill levels. We ensure that measurements are precise, enabling accurate monitoring and management of stored materials. We perform calibration using several methods, including liquid fill, dry calibration, or the use of advanced technologies like laser scanning and 3D modeling.

Annular Plate Ultrasonic Tank Scan

To determines the voltage, current, and power flows in the power system under steady-state conditions. This helps in planning and optimizing the operation of the system.

Ultrasonic Testing

Identifies and analyzes harmonic distortions in the power system caused by non-linear loads, ensuring the system operates within acceptable harmonic limits.

Remote Videoscope Inspection

Evaluate the power system’s ability to remain stable under transient conditions, such as sudden changes in load or generation, and during faults.

Magnetic Particle Testing

Evaluates issues related to voltage sags, swells, transients, and interruptions, helping to improve the overall quality of power supply.

Positive Material Identification

fantek Private Limited provides Positive Material Identification (PMI) services to construction projects to identify or sort the different types of material.

With PMI, the composition of materials in alloys can be accurately determined. It is particularly useful for high quality materials such as stainless steel and high alloy metals. While engineers push the boundaries of material capacity to the limit in their design, assurance that the proper material is used becomes of utmost importance.

We offer PMI with the XRF technology and OES for lighter elements like carbon.

Penetrant Testing

fantek Private Limited offer Penetrant Testing to detect surface and sub-surface imperfections in the welds and heat-affected zones of piping and process equipment.

Hardness Testing

At Fantek, our Hardness testing measures the resistance of materials to scratching, deformation, or cutting. We use digital hardness testers on structural steel, castings, forgings, welds, piping, machined parts, and pressure vessels. Our method involves a precise indenter applied with specific force and time, ensuring high surface quality without impairing the test piece’s future usefulness.

Visual Inspection

Our Visual Inspection (VI) is the most common non-destructive testing method and typically the first step in examining a specimen. It assesses fabrication accuracy, welding quality, surface defects, corrosion pits, overall condition, degradation, blockages, and foreign materials. We utilize human senses—vision, hearing, touch, and smell—and have the expertise and knowledge of failure mechanisms for effective visual inspections.

Coating Inspection

Our inspectors use field instrumentation to conduct thorough surveillance, documenting job quality and progress. This oversight identifies potential problems early, preventing costly rework. They monitor all stages of painting, including surface preparation, product application, film thickness, recoat times, curing, adhesion, and coating discontinuities.

Third Party Inspection

Hidden defects like discontinuities and corrosion can cause structural failure, costly repairs, downtime, and safety risks. Our reliable Non-Destructive Testing (NDT) methods identify these hidden issues, ensuring asset integrity. Contact us to discuss your inspection needs or arrange a third-party inspection.